IoT Solution
LoRaWAN solution ATEX / IECEx Zones 1, 2, 21 and 22 Wireless

Temperature and humidity monitoring in ATEX hazardous areas

Daviteq WSLRWEX-ATH sensors measure temperature and humidity in classified gas and dust hazardous areas. Measurements and threshold events are transmitted over LoRaWAN to a local ITS Edge Cabinet.

Ask about implementation Download the solution sheet
Why this solution

Four reasons to choose this solution

01

Measurements without signal cabling

Battery-powered measurement points communicate over LoRaWAN, reducing modifications to the facility’s existing installation.

02

Device for Ex environments

WSLRWEX-ATH features Ex d protection, an IP66 enclosure and markings intended for gas zones 1/2 and dust zones 21/22.

03

Thresholds and history in ITS

The dashboard combines current values, trends, threshold events and the communication status of all points.

04

Local data and alarms

ITS Edge Cabinet provides local access to current values, history, trends and alarm rules for temperature and humidity.

Solution components

What the solution includes

  • Daviteq WSLRWEX-ATH LoRaWAN sensorView in the store →

    A battery-powered temperature and humidity sensor with LoRaWAN Class A communication and an IP66 enclosure. The manufacturer specifies ATEX markings II 2G Ex db IIC T5/T6 Gb and II 2D Ex tb IIIC T100/T85°C Db.

  • ITS Edge Cabinet — base versionView cabinet →

    A local ITS instance for storing events, measurement history, dashboards and alarm rules at the facility, including operation without public internet access.

  • LoRaWAN gateways (2 units)

    Installed outside the hazardous area unless the selected gateways have their own Ex approval. They provide coverage across a larger area and reception redundancy, forwarding data over Ethernet to ITS Edge Cabinet.

The number of sensors and gateways is selected after analysing the zone classification, hazardous material, ambient temperature, installation locations, facility construction and planned reporting interval.

Important for Ex installations: before selecting a device, confirm the complete explosion-protection marking, ambient temperature range, zone, group and installation method. Gateways, ITS Edge Cabinet and standard network infrastructure should be located outside the Ex area unless they have the required approvals of their own.
How it works

How it works

Five temperature and humidity sensors in the Ex area transmit data over LoRaWAN to two gateways outside the area, which forward it over Ethernet to ITS Edge Cabinet HAZARDOUS AREA Ex area / ATEX 5× temp./humidity sensor (Ex d) LoRaWAN LoRaWAN gateway 1 LoRaWAN gateway 2 Ethernet ITS Edge Cabinet base version, outside the Ex area

Sensors installed inside the hazardous area measure ambient temperature and humidity at regular intervals and transmit data wirelessly over LoRaWAN. Radio transmission reduces the need to route signal cables across the Ex-area boundary.

Two LoRaWAN gateways located outside the hazardous area receive the data. This arrangement supports wider coverage and reception redundancy. Both gateways forward data over Ethernet to the base version of ITS Edge Cabinet, where measurements are stored, presented and used by alarm rules.

Dashboard preview
Temperature and humidity — Ex areas Grafana · ITS module
LIVE
Sensors online
12 / 12
Active alarms
1
Avg. temperature
23,6°C
Avg. humidity
61% RH
Area status
Solvent store22,4°C · 58% RH
Mixing room A24,1°C · 63% RH
Mixing room B24,6°C · 64% RH
Tanks P123,2°C · 55% RH
Raw-material store29,8°C · 78% RH
Filling line25,1°C · 60% RH
Dust storage21,9°C · 52% RH
Pumping station23,8°C · 67% RH
Latest events
LocationEventTime
Raw-material storeHumidity > 75% RH2 min ago
Mixing room BTemperature > 26°C41 min ago
Point EX-07Returned to range2 h 10 min ago

Example Grafana dashboard showing temperature and humidity values, measurement-point status and a history of threshold exceedances. Specific thresholds and panel layout are defined for the deployment.

Applications

Where it works best

Chemical industry

Microclimate monitoring in classified production rooms, warehouses and process areas.

Petrochemicals and fuels

Measurements around tanks, pumping stations and other areas for which the correct device Ex marking has been selected.

Flammable-material stores

Temperature and humidity history with alarms when thresholds defined for stored materials are exceeded.

Paint and coating production

Monitoring conditions in mixing rooms, filling areas and raw-material stores requiring equipment suitable for explosive atmospheres.

Dust hazardous areas

Monitoring in areas with combustible dust after confirming that the marking and installation method are suitable for zone 21 or 22.

Distributed industrial installations

One view of parameters and point statuses from multiple halls, warehouses or plants.

Comparison

Regular data instead of manual inspection rounds

Manual inspections
  • Reading available only during an inspection round
  • No continuous view of changes between inspections
  • Manual transcription of results into a spreadsheet or report
  • Delayed notification of values outside the range
  • Difficult comparison of multiple areas and installations
This solution
  • Automatic measurements with a point identifier
  • Temperature, humidity, trends and communication status in one view
  • Event generated when a configured threshold is exceeded
  • Measurement history available in ITS
  • Local or central platform deployment model
Integration and onward data flow

ITS is the starting point, not the endpoint

Temperature, humidity, threshold events and device statuses can remain in the ITS dashboard or, depending on the deployment scope, be forwarded to reporting systems, databases and tools already used by the organisation.

Example data integration paths from ITS Edge Cabinet or ITS Cloud: SCADA, MES, SQL databases, ERP, MS Excel and Power BI ITS Edge Cabinet temperature RH humidity trends / min-max alarms / status reports CSV export SCADA MES SQL / databases ERP MS Excel Power BI MQTT / Modbus TCP / SQL / CSV

The diagram shows available ITS platform integration paths. The specific protocol, data scope and exchange frequency are defined separately for each deployment.

User permissions

Access to dashboards and configuration can be granted according to the user role.

Encrypted remote access

Deployments requiring remote connectivity can use the built-in VPN server.

Local or central

Measurements and alarms can remain in Edge Cabinet or be consolidated from multiple installations in ITS Cloud.

Contact form

Describe the area and required measurement points.

For an initial discussion, the zone classification, temperature range, expected accuracy and reading frequency, and information about installation conditions are sufficient.

English contact form